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High Temperature Bearings: A Complete Guide

High Temperature Bearings: A Complete Guide

High temperature bearings are made to withstand extreme heat and keep working reliably. They help machines run smoothly even in hot conditions.

This blog covers all you need to know about high temperature bearings. Whether you're an engineer, designer, maintenance expert, or buyer, this guide will help you choose the right bearings.

 

What Are High Temperature Bearings?

High-temperature bearings usually operate in hot environment. They often handle temperatures over 150°C and sometimes as high as 350°C.

 

 

Design Features of High Temperature Bearings

 

Heat-resistant Materials and Stabilization 

 

High temperature bearings are made from special materials like ceramic, heat-resistant steel, and composites. These materials can handle high heat without losing strength or performance.

 

The materials used in high temperature bearings will be discussed in detail in a separate section below later.

 

Enhanced Internal Clearance

 

Since thermal expansion reduces internal clearance—raising friction and seizure risk—high temperature bearings adopt larger clearances (e.g. C4 or C5) to compensate.

 

Special Cages and Retainer Materials

 

In high temperature applications, standard nylon cages may fail. To solve this, special materials like stainless steel or graphite are used instead. These materials can handle more heat and last longer. Graphite can also reduce friction by acting as a solid lubricant.

 

Seal and Shield Modifications

 

Many high temperature bearings use metal shields or open designs, as standard seals cannot withstand high temperatures.

 

If seals are used, high temperature bearings are made from heat-resistant elastomers such as Viton (fluororubber) or silicone rubber.

 

Note

While fluororubber can withstand high temperatures, it still has its limits. Typically up to 200°C (392°F) for long-term use, and around 250°C (482°F) for short-term exposure.

 

High Temperature Lubricants or Dry Lubrication

 

High temperature bearings use special lubricants that can handle extreme heat. Regular bearings use standard grease(up to 120°C), but high temperature lubricants stay effective at much higher temperatures.

 

The next section will focus specifically on lubrication strategies.

 

 

Lubrication Solutions for High Temp Bearings

 

Standard bearing greases can break down at high temperatures, causing lubrication failure, more wear, and damage to the bearing. To avoid this, high temperature bearings use special lubrication methods, such as:

 

High Temperature Bearing Greases (up to ~250°C)

  • Silicone-based greases
  • PFPE-based

 

 

Solid Lubricants (Dry Lubrication)

  • Graphite - 350°C
  • Molybdenum disulfide - 400°C
  • Hexagonal Boron Nitride - 1000°C
  • Tungsten disulfide - 500°C
  • Calcium fluoride - 1300°C

 

Note

With solid or specialty lubricants, many high temperature bearings are "lubricated for life," eliminating the need for relubrication even under continuous operation.

 

Table1: Common Brands of High Temperature Grease

Brand

Product Model

Operating Temperature range

 

SKF

LGHP 2

–40 to +150 °C

LGHQ 2

–30 to +160 °C

                 LGET 2

–40 to +260 °C

JET-LUBE

                  AP-1W

29°C to 288°C 

AP-1

 

               -18°C to 288°C 

 

AP-5

#202 MOLY-LITH

-29°C to 177°C 

 

LPS

 70214

-20°C to 227°C

 

NTN

C800G - SNR

-30°C to 260°C

 

Bechemindia

Berutemp 500 T2

-20°C to 260°C

 

 

 

Total CERAN

 AD PLUS

-25 °C to 150°C

XM 100

-30 °C to 180 °C

XM 220

              -30 °C to 180 °C

 

 

 

 

 

Klüberplex

 BEM 41-141

-40°C to 150°C

BARRIERTA KM 192

-50°C to 260°C

STABUTHERM GH 461

 

                 -20°C to 180°C

 

 

     STABUTHERM GH 462

 

GH 6-150

-35°C to 160°C

 

 

Mobilith SHC

 221

 

-40°C to 150°C

100

 220

                    1000

-30°C to 150°C

 

460

 

007

-50°C to 150°C

 

 

Krytox

 143 AC

 

-34°C to 288°C

 

240AC

SRI-2

-29°C to 177°C

 

 

Materials of High Temperature Bearings

 

High-Temperature Steel Alloys

 

While lubrication plays a key role in high temperature bearing performance, material selection fundamentally defines heat resistance

High temperature steel alloys are mainly used for the balls and raceways of rolling bearings.

 

Table2: Typical High-Temperature-Resistant Materials

Property

Quenched & Tempered Chrome Steel

440C Stainless Steel

Precipitation-Hardened Stainless Steel

M50 Tool Steel

Material Type

High-carbon chromium bearing steel

Martensitic stainless steel

Age-hardening stainless steel

Molybdenum high-speed steel

Typical Grade

SAE 52100 (GCr15)

AISI 440C / SUS440C

X30CrMoN15-1 / 17-4PH

M50 (UNS T11350)

Heat Treatment

Quenching + tempering

Quenching + cryo + tempering

Solution treatment + aging

Quenching + multiple tempers

Max. Temp. (°C)

Long-term: 150 / Short-term: 200

Long-term: 200 / Short-term: 300

Long-term: 400 / Short-term: 500

Long-term: 320 / Short-term: 480

Room Temp. Hardness

HRC 60–64

HRC 58–60

HRC 40–45 (aged: ≥50)

HRC 62–65

High-Temp. Hardness Retention

60% at 200°C

70% at 300°C

≥80% at 500°C

≥85% at 480°C

Typical Application

Ball bearings, rings (general industry)

Corrosion-resistant bearings (medical, chemical)

Aerospace engine bearings

Jet engine spindle bearings

Cost Factor

1.0x (baseline)

2.5x

8–10x

12–15x

 

 

Table3: Materials for Extreme High Temperatures

Material Type

Typical Grades

Max. Operating Temp.

Key Strengths

Limitations

Cost Factor (vs. 52100)

Advanced Tool Steels

M50NiL, M62

400–540 °C

High red-hardness, fatigue resistance

Limited oxidation resistance

15–20x

Nickel-Based Superalloys

Inconel 718, Waspaloy

600–800 °C

Oxidation/corrosion resistance, creep strength

Expensive, difficult to machine

20–30x

Cobalt-Based Alloys

Stellite 6B, Haynes 25 (L605)

800–1000 °C

Extreme wear/oxidation resistance

Brittle, high density

25–40x

 

Table4: Heat Resistance Classification for High Temperature Bearings

Class

Max Temp (°C)

Key Process

S1

+200

High-Temperature Epoxy Curing

S2

+250

Vacuum Brazing (Al/Cu Alloys)

S3

+300

Solution Treatment of Ni-Based Superalloys

S4

+350

CVD Diamond Coating

 

Ceramic

Ceramic is often used for high temperature bearing parts like balls, rollers, and rings. It resists heat, doesn’t expand much with temperature changes, and wears down slowly. This makes it a good choice for hot areas where it's hard to use lubrication.

 

Silicon Nitride (Si₃N₄)

Temperature Resistance: Up to 1,200°C (in non-oxidizing environments).

 

Key Properties:

  • High strength and fracture toughness.
  • Low thermal expansion.
  • Excellent corrosion and oxidation resistance.
  • Self-lubricating properties in some conditions.

 

Applications:

 

 

Zirconia

Temperature Resistance: Up to 800–1,000°C.

 

Key Properties:

  • High toughness.
  • Good wear resistance and low friction.
  • Moderate thermal conductivity.

 

Applications:

  • Bearings in moderate high-temperature environments.
  • Medical and food-grade bearings (biocompatible).

 

 

Silicon Carbide (SiC)

Temperature Resistance: Up to 1,600°C (in inert atmospheres).

 

Key Properties:

  • Extreme hardness and stiffness.
  • Superior thermal conductivity .
  • Excellent chemical and oxidation resistance.

 

Applications:

  • Bearings in furnaces and nuclear reactors.
  • High-load, high-speed applications.

 

 

Graphite/Metal Composites

Graphite-Metal Alloy

Graphite-metal alloys are mainly used in sliding bearings and cages. They work well in high-heat areas where self-lubrication is needed to keep things running smoothly without extra grease or oil.

 

Table5: Common Metal Matrices & Applications

Composite Type

Max Temp. Range

Key Advantages

Typical Applications

Graphite/Copper (Cu-C)

400–500°C

High thermal/electrical conductivity

Electric motor brushes, high-speed bearings

Graphite/Nickel (Ni-C)

500–600°C

Better oxidation resistance

Aerospace, turbine bearings

Graphite/Silver (Ag-C)

500°C

Superior corrosion resistance

Precision instruments, vacuum systems

Graphite/Iron (Fe-C)

450°C

Cost-effective, high strength

Industrial machinery, heavy loads

 

High-Temperature Polymer and Composite Materials

High-temperature polymer and composite materials are mainly used for cages, sliding components, and other non-rolling parts.

It resists high heat and chemical corrosion, and has a low friction coefficient. This makes it ideal for high-temperature applications where smooth, low-friction movement is needed.

 

Table6: High-Temperature Polymers

Typical Type

Max Operating Temp.

Key Properties

PEEK

260°C

High strength, wear and chemical resistance

PTFE (Teflon)

260°C

Non-stick, low friction, chemical inertness

 

 

Types of High Temperature Bearings 

 

 High Temperature Ball Bearing

 

 

High Temperature Roller Bearing

 

 

High Temperature Plain Bearing

 

 

High Temperature Pillow Block Bearing

 

 

High Temperature Linear Bearing

 

 

Applications of High Temperature Bearings

 

Table7: Industry-Specific Use Cases

Category

Specific Applications

Industrial Machinery

 

Energy & Power

Power generation sector, Generators, Turbine safety bearings, Refineries, Oil and gas industry

Ceramics & Glass

Ceramic industry, Glass lehrs, Continuous ceiling tile dryers, Continuous gypsum board dryers

Food & Beverage

Continuous food baking ovens, Coffee machines, Tea brewers

Paper & Wood Processing

Paper industry, Plywood dryers, Veneer dryers, Carpet drying ovens

High-Tech Manufacturing

Ion implanters, Sputtering equipment, High-temperature/performance film manufacturing equipment

Chemicals & Polymers

Rubber curing ovens, Paint drying ovens

Valves & Flow Control

High-temperature valve components: ball valve stems, butterfly valves, flapper valves, ball valves, dampers

Environmental Control

Ash precipitator, Incinerators

Office Equipment

Laser Printers and Copiers, Laminating Machines, Shredders

 

 

Selection Considerations for High Temp Bearings

 

Temperature Range and Environment

Check how hot your application gets during use. Ceramic bearings can handle up to 1600°C, while high-temp steel bearings work up to about 500°C.

First, determine how hot the application gets and what kind of environment it’s in—air or vacuum. For example, is it 250°C with air flow, or 400°C in a vacuum?

Beyond temperature, other environmental factors such as dust, humidity, and vibration can affect high temperature bearing performance.

 

Load and Speed Requirements

Bearings need to handle the required loads and speeds at high temperatures. Each bearing type has limits that may drop as temperature rises. Engineers must choose the right high temperature bearings, materials, and lubricants to keep performance and durability steady under these conditions.

Selection depends on load and speed. For high-speed or heavy-load use, rolling bearings (made of steel or hybrid materials) are a suitable choice. For low-speed or extremely hot conditions, self-lubricating bushings are usually a better choice.

 

Maintenance and Lifespan

High-temperature applications need special bearing lubricants, like high-temp grease or solid lubricants such as graphite or molybdenum disulfide. Using the right lubricant is key to keeping things running smoothly and reducing wear in hot conditions.

Choose the right high temperature bearing based on how often maintenance can be done. If regular lubrication isn’t possible, use ‘’lifetime lubricated’’ options like graphite-lubricated or ceramic bearings. These may cost more upfront but save money over time by reducing downtime and replacements.

 

Compatibility (Dimensions and Interchange)

Many high temperature bearings come in standard sizes and can directly replace regular ones. If using a different type, ensure it meets design requirements.

 

Cost vs. Performance Trade-Off

Full ceramic or specialized bearings offer the best heat resistance but are expensive. Balancing cost and performance is important. For example, If a steel bearing handles 200°C, there's no need for a pricier ceramic one rated for 500°C.

 

 

Leading Manufacturers and Solutions for High Temperature Bearings

 

Table8: Leading Manufacturers and Solutions for High Temperature Bearings

Manufacturer

High-Temp Series

Max Operating Temperature (°C)

Key Features

SKF

6201-2Z/VA201

250

Specifically designed for 250°C, with C4 clearance to compensate for thermal expansion.

6201/VA201

6202-2Z/VA201

6202/VA201

6003-2Z/VA201

6003/VA201

6203-2Z/VA201

6203/VA201

6303/VA201

6004-2Z/VA201

6004/VA201

6204-2Z/VA201

6204/VA201

6304-2Z/VA201

6304/VA201

6005-2Z/VA201

6005/VA201

6205-2Z/VA201

6201-2Z/VA228

350

6202-2Z/VA228

6003-2Z/VA208

6203-2Z/VA228

6303-2Z/VA228

6004-2Z/VA208

6204-2Z/VA228

6304-2Z/VA208

6304-2Z/VA228

6005-2Z/VA208

6205-2Z/VA208

6205-2Z/VA228

                          NSK

KPM-grease packed bearings

230

Sealed/Shielded options

Low maintenance

YS bearings with spacer joints

350

Spacer joints allow axial adjustment and compensate for shaft misalignment.

SJ bearings

400

Low noise/vibration

Optional hybrid designs                                  

NTN

HT Series (Standard High-Temp Ball Bearings)

500°C

Optimized clearance, anti-corrosion coating

Ecoheat® Series (Full Ceramic Bearings)

600°C

Lightweight, thermal shock-resistant

High-Temp Spherical Roller Bearings (232/231 Series)

300°C

Self-aligning, compensates shaft misalignment

Coated Bearings (CrN/DLC)

400°C

Anti-galling, ultra-low friction

Hybrid Ceramic Bearings

450°C

Low density, centrifugal force-resistant

FAG

 6407-2Z

150 °C

Deep groove ball bearing

Double metal shields (2Z)

 6309-CM

150 °C

C3 radial clearance

Machined brass cage (CM)

 6408-C-2Z

150 °C

C3 clearance

-Double metal shields

 6309-C-C4

250°C

C4 radial clearance

High-temp stable cage

6309-2RSR

150 °C

Double rubber seals (2RSR)

Contact seals for better contamination protection

 

 

Conclusion

High temperature bearings are essential for reliable performance in hot environments. They can withstand heat where regular bearings fail, helping reduce downtime and extending equipment life.

Choosing the right high temperature bearing solution helps prevent failures, lowers maintenance needs, and improves safety in demanding environments.

If you have any questions or specific needs, please contact LILY Bearing.

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